ENGINEERING

 

  • Adaptive optimized FEA simulation for process optimization and 3D design
  • Manufacturing the necessary forging tools in the in-house tool shop with
  • CAD/CAM technologies.
  • Sophisticated forging and machining technologies.
  • System setup for process monitoring of supplying safety critical products

Our production standards meet the highest expectations of quality and delivery
performance.

MACHINES AND EQUIPMENT

Forging capabilities and capacities
  • Weight range: 2 -160 kg
  • Forging with presses: 2.0000 – 128.000 kN
  • Hot extrusion presses: 6.300 – 10.000 kN

PROCESSES

Engineering and Design
  • Adaptive optimized FEA simulation for process optimization and 3D design
  • Manufacturing the necessary forging tools in the in-house tool shop with
  • CAD/CAM technologies.
  • Sophisticated forging and machining technologies.
  • System setup for process monitoring of supplying safety critical products

Our production standards meet the highest expectations of quality and delivery
performance.

Die production / new production and maintenance
We own the required gear and know-how for:

  • CNC-programming
  • CNC-turning  up to faceplate 1200 mm diameter
  • 5-axis-CNC-cutting
  • 6-axis-robot fill welding, close to the contour
  • Engraving
  • Editing
  • Heat treatment dies
  • All methods are subject to a multi-staged quality control.

Forging
Our forgings meet highest quality expectations for a variety of applications from forging raw part to a fully machined part – ready for assembly.From our wide range of forging capability we choose for your product the most competitive and efficient production method.

We have the know-how and the capabilities for closed die and hot extrusion parts. The variety of capabilities allows us to forge nearly every forgeable customer requests. We have the necessary capacities for high volume but we canalso provide you with our expertise and technical equipment for the developmentof prototypes or realization of smaller lots.

Heat Treatment
With a heat treatment assigned to your materials the forgings will get the required mechanical properties. All forgings materials can be treated with classical heat treatments methods. On different furnaces small parts as well as big parts in low volumes and high volumes can be treated individual in different quench medium.

For the inspection of the mechanical properties our internal lab as well as external certified suppliers nearby are available. Short-term results and fast communication is possible. Traceability is one of our highest priorities.

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Final Inspection
The forgings are shot blasted to remove the scale and tinder and to achieve a metallic surface. In addition methods for generating residual pressure in the surface are possible. Visual inspection and dimensional checks as well as contactless measurements are performed.

Machining
Schöneweiss offers always the perfect technology for every specialized application in many areas of technique and industry. In CNC-machining centers, we process your products from the pre-machining to the final machining in tightest tolerance ranges. For the inspection innovative 3D-CMM and Scanners are utilized. Try our variety of processes incl. sub-assembly or module-assembly as well as deliveries in JIT mode. That does not only reduce your cost of warehousing but also increases the flexibility and saves invest on in-house equipment.

Robots Welding
For welding components made of forgings, stampings and tubes we utilize MIG/MAG Welding Cells for round and individual welding seems. For inspection innovative scanning methods are implemented in the process.

QUALITY MANAGEMENT SYSTEM

 

Our quality management system is certified IATF 16949 and guarantees an overall planning, assurance, analysis and optimization of all business and production processes from the request of quotation through the delivery of the product. Meeting the customer and legal requirements as well as the own definedadditional restrictions that define our Brand are mandatory.

Our products and processes and their risks are continuously monitored and documented. The production processes is monitored by innovative and State of the Art inspections and methods. Systematically defined and frozen procedures in the laboratory, receiving, production and final inspection guarantee maximized safety and highest quality.

MATERIAL­­

Material
  • Low alloyed steel
  • Case hardening steel
  • AFP (BY) steel
  • Quenched and tempered steel
  • High-alloyed steel

CONTACT

 

SCHÖNEWEISS & CO GMBH
Delsterner Straße 170
58091 Hagen

Phone: +49 2331 786-0
Telefax: +49 2331 79084

info@schoeneweiss-gmbh.de

BUSINESS HOURS

 

Monday–Friday
8:00 to 15:00