Reliability forged in steel
SCHÖNEWEISS & CO GmbH does not only fulfills all quality and customer requirements, but also continuously develops its own quality standards in all service areas. The essential basis for implementation is a team of experienced experts and the identification of the employees with the products and processes.
Our quality management system is IATF 16949 certified and guarantees continuous planning, assurance, analysis and optimization of all business and production processes from the initial inquiry to the delivery of the products.
Compliance with customer-specific and legal requirements as well as the self-imposed additional requirements to define our brand are mandatory. Our products, all processes and their risks are continuously monitored and documented.
State-of-the-art, in-process testing techniques and procedures are used in the manufacturing process. Systematic, defined laboratory, incoming, production and final inspection procedures guarantee maximum safety and the highest quality.
Quality and maximum safety.
SCHÖNEWEISS & CO GmbH not only fulfills all quality requirements and demands of customers from various industries, but also continuously develops its own quality standards in all service areas.
An essential basis for the implementation of our high standards are excellently trained employees who give their best every day with motivation and personal commitment.
Range of services
Range of services
- State-of-the-art simulation processes and extensive facilities for computer-aided design
- Production of the required forging tools in our own tool shop using CAD/CAM technologies
- Use of sophisticated forging and machining technologies
- Process monitoring geared towards the delivery of safety parts requiring documentation
Our production standards meet the highest demands in terms of quality and delivery reliability.
Forging process and capacities
| Weight range: | 2 – 160 kg |
|---|---|
| Closed Die forging with mechanical presses: | 20,000 – 128,000 kN |
| Hot extrusion: | 6,300 – 10,000 kN |
| Capacities: | 26,000 t |
| Batch sizes: | 1,000 – 50,000 pieces |
Machines & Equipment
Our processes:
Engineering Tool making / in house manufacturing and maintenance Forming technology Heat treatment Final Inspection Machining Individual welding seams
Engineering
Development and construction
- State-of-the-art simulation processes and extensive facilities for computer-aided design
- Production of the required forging tools in our own tool shop using CAD/CAM technologies
- Use of sophisticated forging and machining technologies
- Process monitoring geared towards the delivery of safety critical parts requiring documentation
Our production standards meet the highest demands in terms of quality and delivery reliability.
Die production / new production and maintenance
We have the necessary equipment and know-how for
- CNC programming
- CNC turning up to a faceplate diameter of 1200 mm
- 5-axis CNC milling6-axis robotic fill welding close to contour
- Engraving machining
- Cutting machining
- Heat treatment of dies
- All processes are subject to a multi-stage quality inspection.
Die making,
New production and maintenance
Forming technology
Forming technology
From simple forged blanks to mechanically machined, ready-to-install components, our forgings meet the highest quality standards for a wide range of applications. We select the most economical and efficient manufacturing process for your product from our wide range of forming techniques.
We have the know-how and machinery for drop forging and hot extrusion. The wide range of processes enables us to fulfill almost all customer requirements that can be implemented using forging technology. We have the necessary capacity to produce large series, but are also happy to assist you with the development of prototypes or the realization of small quantities with our complete expertise and technical equipment.
Heat treatment
Heat treatment processes adapted to the materials are used to give the forgings their desired mechanical properties. All materials used for forgings can be treated using conventional heat treatment processes. Both small and large parts, in small and large quantities, can be individually treated in different quenching media on a wide variety of systems.
We are supported by external, accredited service providers in the immediate vicinity to check the mechanical properties produced by our internal laboratory. This enables short analysis periods and rapid communication of results. Traceability is our top priority.
Heat treatment
Final Inspection
Finishing
The components are then blasted with steel balls in our finishing department to remove the oxidation from the previous production steps and create a metallically pure surface. Processes are also used here that generate a strength-increasing residual compressive stress to further improve the component properties.
Visual findings and dimensional measurements, including non-contact measuring methods, are carried out during the process.
Machining process
Schoeneweiss & Co. GmbH always offers the perfect technology for every highly specialized application in many areas of technology and industry. We machine your products in CNC machining centers from pre-machining to finishing within the narrowest tolerance range.
State-of-the-art 3D measuring machines and scanners are available for checking the parts. Take advantage of our wide range of processes and production options, including partial assembly or ready-to-install assembly of entire components as well as just-in-time deliveries. This not only reduces your storage costs, but also increases your flexibility and saves you having to invest in your own production facilities.
Machining process
Material qualities
Material qualities
Without exception, the best steels and alloys are used for all products.
We process:
- low-alloyed structural steels
- case-hardening steels
- AFP steels
- quenched and tempered steels
- High-alloy steels
Robot welding
MIG/MAG welding cells for circular and individual welding seams are available for welded components made from forgings, stamped parts and pipes. State-of-the-art optical scanning processes are used to check sophisticated welding seams.
Robot welding
SCHÖNEWEISS – Reliability forged in steel